SAFTENG Safety Info Posts SAFTENG Safety Info Posts
UPDATED Members area with 87 photos (62 MB) on 5/1/12 
Over 10,700 exclusive unsafe acts/conditions and accident/injuries photos
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shepherd

since 2008

NLMK-Indiana2

formerly Beta Steel

since 2006

GCAP

since 2012

federal process logo

since 2012

sabic-ip

since 2007

Last Updated on Wednesday, 09 May 2012 19:07
 
Relief Valve sizing and combustible/flammable storage
Safety Info Posts - Chemical Process Safety (PSM/RMP)

At the heart of any relief system design basis are the “scenarios” chosen to base the sizing of the relief system.   The two most common scenarios used are the “fire scenario” and the “blocked-in scenario”.   It is the fire scenario I wish to review in this article and what has to go along with this scenario.

 
Bypassing of storage tank safety features
Safety Info Posts - Chemical Process Safety (PSM/RMP)

bypassing deadman valve

The above picture shows a flammable liquid storage tank level indicator with a sight glass spring loaded valve, kept in the open position with a “home made” clip.  Although this alert is from our friends in AU, this is ALSO seen worldwide and should be considered a "Lesson Learned" worldwide!

 
February 6th, 2012 PRCS Fatality in 30" Pipe
Safety Info Posts - Permit Required Confined Spaces

CSE Pipe Fatality

On February 6th, 2012 a welder entered a 30" pipe to check the quality of the welds he had just completed. The welder (deceased) asphyxiated and lost his conscious due to the high level of Argon gas which had created an oxygen deficient environment inside the pipe.

 
Genie Lift Safety Notice
Safety Info Posts - Safety Alerts

Genie Lift Counterweight Base

Click Here for the Safety Notice.

 
Arc Flash Incident (February 2012)
Safety Info Posts - Safety Alerts

Arc Flash 03 2012

INESTIGATION is ON-GOING, but preliminary data suggest the following:

 
26 Incidents & 1 Update (5/16/12)
Safety Info Posts - Incident Alerts
 
Photo of the Week #19 (Safe Removals)
Safety Info Posts - Photo of the Week

safe removals

 
Did you know… Emergency Egress and Alarm Systems
Safety Info Posts - OSHA Compliance Posts

Here is a basic review of a general industry workplace's responsibilities as it relates to EXIT signs, emergency lighting, and emergency alarms.

 
Has PSM driven us to dillute some “engineering standards”?
Safety Info Posts - Chemical Process Safety (PSM/RMP)

This month marks the 20th anniversary of OSHA’s Process Safety Management standard, which is built upon Recognized and Generally Accepted Engineering Practices (RAGAGEP).  There was no way OSHA could write a “specific” standard to cover all the types of processes handling the list of Highly Hazardous Chemicals (HHC) so they instead wrote what is called a “performance oriented standard” that is VERY OPEN and flexible so that an employer can best decided how to run their process safely.  The intention was that the employer would adopt published RAGAGEPs to design, build, operate and maintain their highly hazardous process. 

 
May 2012 CCPS Process Beacon - Mechanical Integrity of Tubing
Safety Info Posts - Chemical Process Safety (PSM/RMP)

Tubing MI CCPS

 
The future of fixed fire protection????
Safety Info Posts - Emergency Response

foam fatale

A friend has shared some info regarding a new fixed foam system for tank fire!  The video is amazing to watch, especially if you have spent anytime on a hose line at a large diamater tank fire!  This company is apparently very new and is focusing their efforts in Europe for now, but man is this ever needed here in the USA.  I have no idea as to cost, but you can learn more about them and watch the video at http://english.foamfatale.gr/live_test.

 
Grinder Accident Safety Alert
Safety Info Posts - Safety Alerts

grinder alert 5 4 12 1

March, 28 2012

 
Don't get burned
Safety Info Posts - General Safety Topics

dont get burned

Children and adults alike have been injured using flammable liquids such as gasoline. Most incidents involve a flammable liquid used on an outside fire such as burning trash, a bonfire, or a brush fire. Each year thousands of emergency department-treated injuries are related to flammable liquids. Of the people injured, 87% were male. Vapors from some of these liquids are highly flammable. Since you can’t see vapors, use extra caution around the  gasoline and other flammable liquids.  Click Here (external link) for this Safety Reminder from CPSC.gov

 
20 Incidents & 1 Update (5/13/12)
Safety Info Posts - Incident Alerts
 
Video of the Week #19 - Three wheeled manlift
Safety Info Posts - FREE Video of the Week

 
2012 HAZCOM GHS ppt from OSHA
Safety Info Posts - OSHA Compliance Posts

HAZCOM GHS

Many THANKS to John Newquist, Assistant Regional Administrator at DOL-OSHA, for providing this presentation.  Click Here to download (pdf), Click Here to download (ppt)

 
Ammonia and HAZLOC's (join the debate)
Safety Info Posts - Chemical Process Safety (PSM/RMP)

liquid NH3_leak_inside_compressorroom

UPDATE on 5/10/12... Explosion damages New Smyrna Beach ice plant (fire officials blame ammonia leak in off-hours blast - a steel door landed about a 100 feet from the opening following a very early morning explosion at the ice plant - while the cause is still being investigated, New Smyrna Beach Fire Marshal said a preliminary review seems to point to a slow ammonia leak filling part of the building before finding an ignition source - "We are not sure how it happened," he said, although it is suspected the explosion may have been sparked by one of the numerous electric motors operating in the building almost around the clock - officials estimated the blast caused $300,000 damage to the building, including a 30-by-30-foot hole in the roof as well as forcing out roll-up and standard doors - the building's south wall also was blown out)

 
PSM/RMP Tip and the NEW GHS HazCom
Safety Info Posts - Chemical Process Safety (PSM/RMP)

Safety professionals in the USA are gearing up for one of the most significant changes in safety standards in the past 20 years; but those of us who also deal with Process Safety are in for potentially a DOUBLE WHAMMY...

 
Impact Gun Accident
Safety Info Posts - Safety Alerts

Impact socket retaining rings

An incident in Casting where a maintainer using an impact gun picked up the gun by the socket and in the process activated the gun with his other hand. Although a personal pre-start was done the maintainer did not pick up that some one had placed a piece of welding wire through the socket to keep it on the gun instead of the retaining clip.

 
Crane Operator Fataly Injured - Alert
Safety Info Posts - Safety Alerts

Shell crane alert

Target audience for this alert:

  • Project Managers
  • Project Engineers
  • Turnaround Managers
  • Authorised Persons – Lifting and Hoisting
 
Summer Safety Presentation
Safety Info Posts - General Safety Topics

summer safety sun

Many thanks to Bob Cornett @ MSHA for sharing this ppt. and to BHP Billiton – NMC Operations for putting it together!

Click Here to download the ppt

Click Here to download the pdf (faster)

 
Teen Driver Risk in Relation to Age and Number of Passengers
Safety Info Posts - Seatbelts and Child Passenger Safety

teen driver study aaa

The presence of passengers in a vehicle has been shown to increase the risk of fatal crash involvement for teenage drivers; however, the studies that have quantified this relationship were based on data that are now over a decade old. In the years since these studies, most U.S. states have enacted graduated driver licensing systems that limit the number of passengers that young drivers are allowed to carry during their first several months of independent driving, and the number of 16- and 17-year-old drivers involved in fatal crashes each year has decreased by more than half. The objective of this study was to provide updated estimates of the relationship between the number and ages of passengers present and the crash risk per mile driven of 16- and 17-year-old drivers.

 
MSHA Machine Guarding ppt
Safety Info Posts - OSHA Compliance Posts

MSHA guarding ppt

 Many thanks to Bob Cornett @ MSHA for sharing this ppt.  Click Here to download the ppt.

 
 

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