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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
The American Society for Testing and Materials (ASTM) has published this Serious Injury and Fatality (SIF) guide. The guide establishes criteria for recording occupational injuries and illnesses to aid in continuously improving management systems; identifying and preventing serious injuries, illnesses, and fatalities (SIF); measuring safety performance; evaluating safety programs; and ensuring consistency...
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DISCLAIMER: I am not an attorney and would not even play one on TV, but I have stayed at a Holiday Inn Express!
I was shocked to hear that a Harris County jury has returned a $61.5 million verdict against 3M for families devastated by the 2020 Watson Grinding explosion in West Houston. The explosion killed three (3) people and destroyed or damaged more than 450 surrounding homes and businesses....
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If no one can be near the piping during the pressure test, how does one soap each joint in the piping?
Of course, I make it clear that there are actually TWO (2) different phases of the “leak test” (the phrase the code uses):
Pressure Test and then the Leak Test
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The introduction of Clause 7.14: Deferral of Inspection Repair Recommendation Due Dates in API 570 (2024) formalized the process for delaying required piping and PRD inspections and maintenance. Prior to this standardization, extending an inspection or repair date was often a loosely managed site-specific practice. This lack of rigor sometimes allowed equipment to run past its safe limits simply because...
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API 570 (2024) introduced new, formalized clauses specifically addressing the As-Received Condition, Testing, and Actions for relief valves. When a Pressure Relief Device (PRD) is pulled for its scheduled interval, the shop must now strictly document its “as-received” condition and perform an initial POP test before any cleaning, disassembly, or maintenance occurs.
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A Process Hazard(s) Analysis (PHA) is a great tool to look at an entire process, and a Job Hazard Analysis (JHA) is a great tool to use to analyze the hazards within specific tasks within the covered process. They are different tools for different scopes of work, but they can work in unison to make the process and the work within the process much safer. This is how I have been using both tools for...
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While the terms are often used interchangeably, there is a distinct semantic and practical difference between them, particularly when dealing with formal codes like ASME and API. The distinction essentially comes down to execution versus interpretation.
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As we have discussed here many times, check valves tend to be one of the most relied-on designs but also one of the most forgotten devices in process safety. We see check valves that have been in service for 30+ years and have never once been inspected or tested, yet they are listed every 5 years as a safeguard in the PHA. Finally, API has included some excellent inspection protocols for check valves...
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Today, the U.S. Chemical Safety and Hazard Investigation Board (CSB) released its final report on the fatal August 11, 2025, explosion at the Coke Works facility in Clairton, Pennsylvania. The incident occurred when toxic flammable coke oven gas was released and exploded — fatally injuring two people, injuring 11 others, five of them seriously, and causing an estimated $52.5 million in property...
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How many flammable liquid cabinets can I have inside a single "control area"? (1910.106 and NFPA 30)
Tip: In the “good old days,” this was crystal clear, such that a 3rd grader could audit these requirements! Today, one needs a calculator and a long tape measure to make this determination!!! Let’s break this down by OSHA first, then NFPA, then IFC…
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Regional OSHA activity and compliance publications over the past month highlight renewed inspection scrutiny surrounding flammable liquid transfer, storage, and bonding/grounding:
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NIOSH has released its Fire Fighter Fatality Investigation report regarding the Maine Lumber Mill COM DUST explosion. Lots of learnings in this report.
Fire origin and explosion cause
The State Fire Marshal’s Office and Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF) cause-and-origin preliminary investigation classified the fire as accidental. It indicated that the area of origin was...
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